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The
perfect vanilla bean
Vanilla is our business, pure and simple. We begin creating our pure vanilla
products by carefully selecting vanilla beans. Only vanilla beans from
the finest curers in the world are considered. Vanilla pods, or beans
as they are called, are the fruit of an orchid. Of the thousands of varieties
of orchids, the vanilla plant is the only one that produces an edible
fruit. A small, trumpet-like flower grows on a vine, and is only open
for part of one day. Luckily, not all the flowers open at once, but vanilla
growers must check each plant daily for its flowering. Once the flower
is open, it is hand-pollinated to produce the fruit.
The
green vanilla fruit is totally lacking in the characteristic vanilla flavor.
In order to produce this distinctive taste, the vanilla beans are cured,
a process which can take from three to six months. In Mexico, where the
vanilla bean originated, the beans are wrapped in blankets, then bundled
in straw mats and heated in ovens for 24 to 48 hours. The beans are then
laid out in the hot sun to cure, then wrapped back up and allowed to sweat
overnight. This process is repeated until the beans are properly cured.
Curing processes vary slightly in the other growing regions.
The
quality inspection
Once the
vanilla beans arrive in the U.S., Nielsen-Massey carefully inspects each
bundle to ensure that the company's rigid quality specifications are met.
Any vanilla beans that do not meet company standards are set aside for
return.
The
process
Once the vanilla beans have been hand-selected, the premium flavor is
extracted. Most manufacturers use the common and widely-used heat extraction
process, which Nielsen-Massey believes damages flavor components of the
beans. Instead, Nielsen-Massey uses an exclusive cold extraction
process that preserves the character of vanilla's delicate flavor bouquet.
Though Nielsen-Massey's equipment is state-of-the-art, its extraction
process is still identical to that used in the past, utilizing a slow,
gentle recirculation of the menstruum over and through the beans. This
process takes weeks, rather than days, as when heat is used. This is why
Nielsen-Massey's Pure Vanillas are renowned for their flavor quality.
The
cold extraction process was developed and refined through Nielsen-Massey's
90 years in the vanilla business. The vanilla beans
are carefully placed into a specially fabricated stainless steel extractor
which slowly and gently extracts their true flavor essence. With precise
temperature control, solutions of water and alcohol are recirculated over
and through the beans. Finished vanilla extract is then filtered into
a holding tank for bottling. Making a batch of vanilla, the Nielsen-Massey
way, can take from three- to five-weeks depending on the desired strength
of the vanilla. Nielsen-Massey's dedication and commitment to this unique
extraction process results in consistent flavor quality and purity of
its vanilla products. Nielsen-Massey Vanillas also takes pride in the
fact that all of its products are Kosher certified.
What does a vanilla fold mean?
As established by the Federal Food and Drug Administration, a fold of
vanilla is the extractive matter of 13.35 ounces of vanilla beans to the
gallon of liquid. A two fold pure vanilla contains 26.7 ounces, a three
fold vanilla contains 40.5 ounces and a four fold is 53.4 ounces. Typically,
vanilla sold in retail stores is single fold. The stronger fold vanillas
are more commonly used commercially where large batches of product are
being flavored.
In order to be labeled a pure vanilla "extract", the vanilla must contain
at least 35% alcohol by volume. If it has less than 35% alcohol, it is
labeled as a pure vanilla flavor.
All
Nielsen-Massey Vanilla products are manufactured in accordance with the
Food and Drug Administration Code of Federal Regulations. To view a detailed
explanation for the standards of identity of pure vanilla products, click
here.
Back
to the history of vanilla
Nielsen-Massey
Vanillas, Inc.
1550 Shields Drive
Waukegan, IL 60085-8307
Telephone: 847/578-1550
800/525-PURE (7873)
Fax: 847/578-1570
email: info@nielsenmassey.com
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Nielsen-Massey
Vanillas International, LLC.
Uranusweg 10
8938 AJ Leeuwarden,
Netherlands
Telephone:31 58 28 82 880
Fax: 31 58 28 00 288
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