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Case Studies


System Profile: Verdelli Farms Inc SIC: 5190

Hytrol Conveyor System Provides Many Benefits

Verdelli Farms, Inc. is a major force in fresh fruit and vegetable processing on the East Coast, offering more than 100 retail and foodservice products to customers. Each year, the company packages millions of pounds of vegetables and fruit. With such a large operation, Verdelli relies on Hytrol to quickly and efficiently move fresh vegetables through its facility in Harrisburg, Pennsylvania.

Conveyors in the production room are of stainless steel construction because of the damp, humid conditions.

Prior to the firm’s decision to install a Hytrol conveyor system, all staging, packing, and movement of boxes was done manually. Boxes were manually filled on fixed packing tables, then stacked onto pallets and the pallets were hauled away with pallet jacks.

Realizing a conveyor system could move the boxes much more efficiently, Verdelli contacted Stokes Material Handling Systems, a long-time Hytrol supplier located in Doylestown, Pennsylvania. Stokes worked with Verdelli to provide the perfect solution to their material handling issues.

Verdelli's main goal was to transport packed boxes from the current production room to the new product skidding area where boxes are manually palletized. Additionally, the company wanted to plan for the transportation of full boxes from the future production area and deliver empty boxes to the pack stations.

Verdelli reports that the new Hytrol system has resulted in a safer, uncluttered production and packing area. Also, the finished product can now be palletized in a 34 degree environment, thus increasing shelf life.

Customer:
Verdelli Farms, Inc.
Harrisburg, Pennsylvania
System Integrator:
Stokes Material Handling Systems, Inc.
Doylestown, Pennsylvania

System Hy-Lites
• Facility Size: 150,095 sq. ft.
• Employees: 425
• Product Handled: Fresh vegetables and
packaged fresh vegetables
• Throughput: 300,000 lbs. per day
(approximately 24,000 cases)
• Types of Conveyors: Live Roller, Zero-Pressure Accumulating Conveyor (Hytrol EZLogic™), Gravity Roller and Gravity Skatewheel. (All powered conveyor is Steel
and Stainless Steel).

“Since the installation of this system, Verdelli Farms, Inc., product has benefitted from the ability to increase chilling time and better control the cold chain. Our concern with space utilization has also been addressed. This system gives us a way to provide our employees a safer working environment while providing our customers with the highest quality product possible.”


The incline moves boxes from receiving and up and out of the way of the production floor. From production all the way to the palletizing area, the boxes move along power conveyor.

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